refactor: generate print files separately per known printer
this lets me further tweak settings based on specifics of the material/printer
This commit is contained in:
163
Makefile
163
Makefile
@@ -1,160 +1,87 @@
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PREFIX=/usr
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SHAREDIR=$(PREFIX)/share/models
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PRINT_NOZZLE_DIAM=0.2
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PRINT_FILA_DIAM=1.75
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# variables for `make upload`
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PRINTER_HOST=10.78.79.180
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PRINTER_USER=bblp
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PRINTER_PASS=$(shell cat ./printer_password)
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PRINTER_AUTH=${PRINTER_USER}:${PRINTER_PASS}
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# settings for Bambu p1p 3d printer, TPU
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# takeaways:
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# - bed-temp: 65C
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# - first-layer-height: 0.2mm
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# - GLUE THE BED AGGRESSIVELY
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# - body length: 160mm is too short
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# - overhang: 3.0/3.5/6.0mm is too much
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#
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# runs/data:
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# - bed-temp 65C, first-layer-height 0.2mm, 40mm/s, gluestick the bed: print adheres
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# - printbed-layer fillets are messy, less messy when turned into chamfers, but still imperfect.
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# - bed-temp 40C, first-layer-height 0.2mm, 40mm/s: first layer strings
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# - bed-temp 40C, first-layer-height 0.2mm, 40mm/s, light gluestick the bed: first layer strings, then detaches
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# - bed-temp 60C, first-layer-height 0.15mm, 40mm/s: first layer doesn't even extrude
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# - 50mm/sec w/ bed=65C, raft=2, 0.4diam (wrong!), density 20%: works but causes very rough edges
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# - 40mm/sec w/ bed=65C, raft=0, 0.4diam (wrong!), density 20%: fails; infill becomes too sparse
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# - 35mm/sec w/ bed=65C, raft=0, 0.4diam (wrong!), density 50%, honeycomb: works, corners are rough
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# - 25mm/sec w/ bed=65C, raft=0, 0.2diam, density 75%, rectilinear: fails; detached from bed
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# - 35mm/sec w/ bed=65C, raft=0, 0.2diam, density 75%, rectilinear, first-layer 0.2: works, but takes like 6 hours to print
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# - 2.5mm thickness => needlessly thick; stiff
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# - 160mm length => too short
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# - 3/3.5/6.0mm screen overhang => too much (that amount of overhang can't be printed reliably)
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# - port cutouts => should extend into more z
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PRINT_TEMP=220
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PRINT_BED_TEMP=65
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PRINT_SPEED=40
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PRINT_DENSITY=20
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PRINT_FIRST_LAYER_H=0.2
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PRINT_RAFT_LAYERS=0
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# fill options:
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# - <https://manual.slic3r.org/expert-mode/print-settings>
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# - line
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# - rectilinear
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# - honeycomb
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# - concentric
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# - hilbert
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# - archimedes
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PRINT_FILL_PATTERN=honeycomb
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# XXX: Slic3r doesn't always set the bed temperature correctly. fix by specifying it also for the first layer.
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SLIC3R_FLAGS=\
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--temperature $(PRINT_TEMP) \
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--first-layer-temperature $(PRINT_TEMP) \
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--bed-temperature $(PRINT_BED_TEMP) \
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--first-layer-bed-temperature $(PRINT_BED_TEMP) \
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--nozzle-diameter $(PRINT_NOZZLE_DIAM) \
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--filament-diameter $(PRINT_FILA_DIAM) \
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--solid-infill-speed $(PRINT_SPEED) \
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--first-layer-speed $(PRINT_SPEED) \
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--infill-speed $(PRINT_SPEED) \
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--raft-layers $(PRINT_RAFT_LAYERS) \
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--fill-density $(PRINT_DENSITY) \
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--fill-pattern $(PRINT_FILL_PATTERN) \
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--use-firmware-retraction \
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--first-layer-height $(PRINT_FIRST_LAYER_H) \
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--skirts 3
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# --brim-width 10 #< combine with raft, if first layer fails to adhere well
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# settings for Elegoo 3d printer, Siraya Tech Tenacious Flexible Resin (Shore 65D):
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# - <https://siraya.tech/products/tenacious-resin-flexible-resin>
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# runs/data
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# - defaults: print had entire walls, failed. e.g. volume box had no top.
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# - defaults, ACF film: print succeeded, but some walls caved in during print.
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# - Siraya recommended settings, ACF film: print succeeded, but some walls caved in during print.
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# exposure=3, lift-distance=3, retract-speed=240, lift-speed=45
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# - exposure=5, lift-distance=5, retract-speed=150: excellent print
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#
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# other resins:
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# - Elegoo Standard Resin: prints excellent with default settings; zero flexibility, and BRITTLE.
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# - SUNLU High Toughness Resin: prints excellent with default settings on ACF film; not flexible enough to accomodate the phone.
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# N.B. we rotate the model 90-degrees when slicing else it doesn't fit within print bounds.
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MSLICER_FLAGS=\
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--rotation 0,0,90 \
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--exposure-time 5 \
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--first-layers 5 \
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--transition-layers 5 \
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--lift-distance 5 \
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--lift-speed 45 \
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--retract-speed 150 \
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--first-lift-distance 5 \
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--first-lift-speed 45 \
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--first-retract-speed 150
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# all: build/case.stl build/case.gcode build/case.sl1 build/case.ctb build/case.goo build/pinephone_case.png build/pinephone_case_with_phone.png
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all: build/case.stl build/case.gcode build/case.sl1 build/case.goo build/pinephone_case.png build/pinephone_case_with_phone.png
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# all: build/case.stl build/case.gcode build/case.sl1 build/case.goo build/pinephone_case.png build/pinephone_case_with_phone.png
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all: \
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build/elegoo_saturn_4_tenacious_flex/pinephone/case.goo \
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build/generic/pinephone/case.png \
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build/generic/pinephone/case.stl \
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build/generic/pinephone/case_with_phone.png \
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build/tpu_bambu_p1p/pinephone/case.gcode \
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build/web-viewer/index.html
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install:
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mkdir -p $(SHAREDIR)
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install -m644 build/case.stl $(SHAREDIR)
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install -m644 build/case.gcode $(SHAREDIR)
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%/pinephone_case.vtk %/pinephone_case.vtk.js: main.py src/*.py
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%/case.vtk %/case.vtk.js: %/config main.py src/*.py
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mkdir -p "$(@D)"
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./main.py --export-vtk $*/pinephone_case.vtk
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%/pinephone_phone.vtk %/pinephone_phone.vtk.js: main.py src/*.py
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bash -c 'source $*/config && ./main.py --export-vtk $*/case.vtk'
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%/phone.vtk %/phone.vtk.js: %/config main.py src/*.py
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mkdir -p "$(@D)"
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./main.py --render-phone-only --export-vtk $*/pinephone_phone.vtk
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bash -c 'source $*/config && ./main.py --render-phone-only --export-vtk $*/phone.vtk'
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build/web-viewer/vtk.js: doc.in/vtk.js
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mkdir -p build/web-viewer
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mkdir -p "$(@D)"
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cp $< $@
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build/web-viewer/renderWindow.js: doc.in/renderWindow.js
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mkdir -p build/web-viewer
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cp $< $@
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build/web-viewer/index.html: doc.in/index.html build/web-viewer/vtk.js build/web-viewer/renderWindow.js build/web-viewer/pinephone_case.vtk.js build/web-viewer/pinephone_phone.vtk.js
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mkdir -p build/web-viewer
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mkdir -p "$(@D)"
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cp $< $@
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build/web-viewer/index.html: doc.in/index.html build/web-viewer/vtk.js build/web-viewer/renderWindow.js build/generic/pinephone/case.vtk.js build/generic/pinephone/phone.vtk.js
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mkdir -p "$(@D)"
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cp build/generic/pinephone/case.vtk.js "$(@D)"/pinephone_case.vtk.js
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cp build/generic/pinephone/phone.vtk.js "$(@D)"/pinephone_phone.vtk.js
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cp doc.in/index.html $@
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%_case.png: main.py src/*.py
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%/case.png: %/config main.py src/*.py
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mkdir -p "$(@D)"
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./main.py --export-png $@
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%_case_with_phone.png: main.py src/*.py
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bash -c 'source $*/config && ./main.py --export-png $@'
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%/case_with_phone.png: %/config main.py src/*.py
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mkdir -p "$(@D)"
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./main.py --render-phone --export-png $@
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bash -c 'source $*/config && ./main.py --render-phone --export-png $@'
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build/case.stl: main.py src/*.py
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%/case.stl: %/config main.py src/*.py
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mkdir -p "$(@D)"
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./main.py --export-stl $@
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bash -c 'source $*/config && ./main.py --export-stl $@'
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# e.g. build/tpu_bambu_p1p/pinephone.config
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# TODO: the dependencies here are overly broad
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build/%/config: profile/model/*.env profile/print/*.env
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mkdir -p "$(@D)"
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# e.g. `cat profile/model/pinephone.env profile/print/tpu_bambu_p1p`
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cat profile/model/$(shell basename $*).env profile/print/$(shell basename $(shell dirname $*)).env > $@
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# .gcode: for FDM printers
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%.gcode: %.stl
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%/case.gcode: %/config %/case.stl
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mkdir -p $(shell dirname $@)
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slic3r $(SLIC3R_FLAGS) $< -o $@
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bash -c 'source $*/config && slic3r $${SLIC3R_FLAGS[@]} $*/case.stl -o $@'
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# .sl1: for prusa resin-based printers
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%.sl1: %.stl
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prusa-slicer --export-sla $<
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%/case.sl1: %/config %/case.stl
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bash -c 'source $*/config && prusa-slicer --export-sla $*/case.stl'
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# .ctb: for Gen 3 Elegoo printers (requires `uvtools` package)
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%.ctb: %.sl1
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%/case.ctb: %/config %/case.sl1
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# XXX: UVtoolsCmd exits `1` on success ?? (what does it exit on failure? bleh)
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UVtoolsCmd convert $< Chitubox $@ || test -f $@
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bash -c 'source $*/config && UVtoolsCmd convert $< Chitubox $@ || test -f $@/
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# .goo: for Gen 4+ Elegoo printers (requires `mslicer` package)
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%.goo: %.stl
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slicer --mesh $< $(MSLICER_FLAGS) $@
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%/case.goo: %/config %/case.stl
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bash -c 'source $*/config && slicer --mesh $*/case.stl $${MSLICER_FLAGS[@]} $@'
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readme: readme_files/pinephone_front_case_with_phone.png readme_files/pinephone_back_case_with_phone.png readme_files/pinephone_side_case_with_phone.png
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doc: readme build/web-viewer/index.html
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doc: readme build/web_viewer/index.html
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clean:
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rm -rf build/*
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upload: build/case.gcode
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lftp -e "set ssl:verify-certificate false; put $<; exit" -u ${PRINTER_AUTH} ftps://${PRINTER_HOST}
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# upload: build/case.gcode
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# lftp -e "set ssl:verify-certificate false; put $<; exit" -u ${PRINTER_AUTH} ftps://${PRINTER_HOST}
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.PHONY: all install readme doc clean upload
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# instruct Make to not garbage-collect intermediate targets
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.SECONDARY:
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File diff suppressed because one or more lines are too long
File diff suppressed because one or more lines are too long
0
profile/model/pinephone.env
Normal file
0
profile/model/pinephone.env
Normal file
25
profile/print/elegoo_saturn_4_tenacious_flex.env
Normal file
25
profile/print/elegoo_saturn_4_tenacious_flex.env
Normal file
@@ -0,0 +1,25 @@
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# settings for Elegoo 3d printer, Siraya Tech Tenacious Flexible Resin (Shore 65D):
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# - <https://siraya.tech/products/tenacious-resin-flexible-resin>
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# runs/data
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# - defaults: print had entire walls, failed. e.g. volume box had no top.
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# - defaults, ACF film: print succeeded, but some walls caved in during print.
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# - Siraya recommended settings, ACF film: print succeeded, but some walls caved in during print.
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# exposure=3, lift-distance=3, retract-speed=240, lift-speed=45
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# - exposure=5, lift-distance=5, retract-speed=150: excellent print
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#
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# other resins:
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# - Elegoo Standard Resin: prints excellent with default settings; zero flexibility, and BRITTLE.
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# - SUNLU High Toughness Resin: prints excellent with default settings on ACF film; not flexible enough to accomodate the phone.
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# N.B. we rotate the model 90-degrees when slicing else it doesn't fit within print bounds.
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MSLICER_FLAGS=(\
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--rotation 0,0,90 \
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--exposure-time 5 \
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--first-layers 5 \
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--transition-layers 5 \
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--lift-distance 5 \
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--lift-speed 45 \
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--retract-speed 150 \
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--first-lift-distance 5 \
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--first-lift-speed 45 \
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--first-retract-speed 150
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)
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0
profile/print/generic.env
Normal file
0
profile/print/generic.env
Normal file
66
profile/print/tpu_bambu_p1p.env
Normal file
66
profile/print/tpu_bambu_p1p.env
Normal file
@@ -0,0 +1,66 @@
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# settings for Bambu p1p 3d printer, TPU
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# takeaways:
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# - bed-temp: 65C
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# - first-layer-height: 0.2mm
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# - GLUE THE BED AGGRESSIVELY
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# - body length: 160mm is too short
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# - overhang: 3.0/3.5/6.0mm is too much
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#
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# runs/data:
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# - bed-temp 65C, first-layer-height 0.2mm, 40mm/s, gluestick the bed: print adheres
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||||
# - printbed-layer fillets are messy, less messy when turned into chamfers, but still imperfect.
|
||||
# - bed-temp 40C, first-layer-height 0.2mm, 40mm/s: first layer strings
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||||
# - bed-temp 40C, first-layer-height 0.2mm, 40mm/s, light gluestick the bed: first layer strings, then detaches
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# - bed-temp 60C, first-layer-height 0.15mm, 40mm/s: first layer doesn't even extrude
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# - 50mm/sec w/ bed=65C, raft=2, 0.4diam (wrong!), density 20%: works but causes very rough edges
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# - 40mm/sec w/ bed=65C, raft=0, 0.4diam (wrong!), density 20%: fails; infill becomes too sparse
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# - 35mm/sec w/ bed=65C, raft=0, 0.4diam (wrong!), density 50%, honeycomb: works, corners are rough
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# - 25mm/sec w/ bed=65C, raft=0, 0.2diam, density 75%, rectilinear: fails; detached from bed
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# - 35mm/sec w/ bed=65C, raft=0, 0.2diam, density 75%, rectilinear, first-layer 0.2: works, but takes like 6 hours to print
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# - 2.5mm thickness => needlessly thick; stiff
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# - 160mm length => too short
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# - 3/3.5/6.0mm screen overhang => too much (that amount of overhang can't be printed reliably)
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# - port cutouts => should extend into more z
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PRINT_NOZZLE_DIAM=0.2
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PRINT_FILA_DIAM=1.75
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PRINT_TEMP=220
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PRINT_BED_TEMP=65
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PRINT_SPEED=40
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PRINT_DENSITY=20
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PRINT_FIRST_LAYER_H=0.2
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PRINT_RAFT_LAYERS=0
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# fill options:
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# - <https://manual.slic3r.org/expert-mode/print-settings>
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# - line
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# - rectilinear
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# - honeycomb
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# - concentric
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# - hilbert
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# - archimedes
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PRINT_FILL_PATTERN=honeycomb
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# XXX: Slic3r doesn't always set the bed temperature correctly. fix by specifying it also for the first layer.
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SLIC3R_FLAGS=(\
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--temperature ${PRINT_TEMP} \
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--first-layer-temperature ${PRINT_TEMP} \
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--bed-temperature ${PRINT_BED_TEMP} \
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--first-layer-bed-temperature ${PRINT_BED_TEMP} \
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--nozzle-diameter ${PRINT_NOZZLE_DIAM} \
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--filament-diameter ${PRINT_FILA_DIAM} \
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--solid-infill-speed ${PRINT_SPEED} \
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--first-layer-speed ${PRINT_SPEED} \
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--infill-speed ${PRINT_SPEED} \
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--raft-layers ${PRINT_RAFT_LAYERS} \
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--fill-density ${PRINT_DENSITY} \
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--fill-pattern ${PRINT_FILL_PATTERN} \
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--use-firmware-retraction \
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--first-layer-height ${PRINT_FIRST_LAYER_H} \
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--skirts 3 \
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)
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# --brim-width 10 #< combine with raft, if first layer fails to adhere well
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|
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# variables for `make upload`
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PRINTER_HOST=10.78.79.180
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PRINTER_USER=bblp
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PRINTER_PASS=$(cat ./printer_password)
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PRINTER_AUTH=${PRINTER_USER}:${PRINTER_PASS}
|
||||
Reference in New Issue
Block a user